2115 Benchtop Test Analyzer

Designed for smaller test applications, easily fits in your fabrication or test department. The Model 2115 delivers powerful electrical testing in a compact platform built for benchtop and portable applications—with 1500 V isolation, 2 A continuity testing, and optional 1000 VAC breakdown testing.

Maximize Test Capability in a Compact Footprint

The Model 2115 delivers a compact, expandable wire harness testing platform designed for benchtop, portable, and space-conscious production environments without sacrificing high-voltage or continuity test capability.

The Model 2115 combines powerful electrical testing capability with a compact design suited for benchtop and portable applications. The system provides up to 1500 VDC isolation testing and a 2-amp continuity test stimulus while requiring minimal production space.

For applications requiring AC breakdown testing, an optional capability provides up to 1000 VAC, giving manufacturers the flexibility to address a broader range of electrical test requirements from the same platform.

Brochure & Specifications

Start With the Capacity You Need

At the center of the Model 2115 is the Master Switching Unit (MSU), which combines control, instrumentation, and up to 1,000 test points of switching in a single chassis.

For applications requiring additional capacity, Expansion Switching Units (ESUs) can be added with up to 1,000 test points per unit. The system can expand to a total of 15,000 test points, allowing test capacity to grow as products and production requirements evolve.

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Configure Testing Around Your Production Environment

The compact Model 2115 is well suited for benchtop test stations, portable consoles, lean manufacturing cells, and other environments where floor space is limited.

Each MSU and ESU fits into a standard rack-mount enclosure. For larger systems, multiple chassis can be installed in a centralized cabinet to create a consolidated test interface while helping organize and protect the interconnect cables between system components.

Standard enclosure options are available, or the system can be customized to meet specific production, interface, and workspace requirements.

2115 Modern Wiring Harness Assembly Workshop

Expand Without Replacing Your Test Platform

The Model 2115 provides the flexibility to begin with a compact test configuration and expand as test requirements increase. Additional switching capacity, customized interfaces, and enclosure configurations can be incorporated into the system without requiring an entirely new test platform.

Whether used as a standalone benchtop analyzer or integrated into a larger automated test station, the Model 2115 can be configured around the needs of the application.

Additional Information and Specifications

The DIT-MCO Model 2115 Benchtop Wiring Analyzer is designed for automated testing of cables, wire harnesses, chassis, panels, and other wired assemblies. Its compact benchtop configuration combines high-voltage test capability, expandable switching, fast test speeds, and flexible instrumentation for production, test-department, and field applications.

The Model 2115 tests wiring and components for continuity, resistance, insulation leakage, voltage, capacitance, and dielectric breakdown. With test speeds of up to 5,000 tests per minute, the system helps identify wiring faults before they become costly assembly or in-service problems.

Expandable System Architecture

The Model 2115 is built around a Master Switching Unit (MSU) containing the system control, instrumentation, and switching electronics. The MSU supports up to 1,000 test points, with additional Expansion Switching Units (ESUs) allowing the system to expand to as many as 15,000 test points.

Both MSU and ESU units can be used in benchtop applications or integrated into standard rack-mount and larger cabinet configurations. DIT-MCO can also provide standard or application-specific interface connections.

Easy Test Programming

Windows®-based software provides menu-driven, point-and-click test programming. A self-programming function can generate a test program from a known-good assembly, helping reduce setup time. Software tools are also available to identify program issues before testing begins and provide detailed error reporting.

Available software capabilities and options include:

TestLink®
TestEdit®
TestExecutive® with self-programming
Write Error Program (WEP)
Compensated Continuity Resistance (CCR)
Syntax Checker (SYNCHK)
Diagnostics
TestAssistant® II
APG/WIRESORT
TestStats® Statistical Database
Checksum (CHKSUM)
Language translators
Communications and networking

Hardware & Functional Test Options

The Model 2115 can be configured with additional hardware to support specialized applications, including:

Continuity test probe
Wireless remote control terminal
Bar code reader
Customer-specified connector interfaces
AC dielectric withstand testing
External power for component or relay energization
Latching Matrix switching for functional testing
External instrumentation access

A front-panel Continuity Test Probe connection can be used to verify loose wires or other test points that are not connected through the primary test interface.

For functional testing, optional Latching Matrix (LM) cards provide program-controlled relay switching and can be used to supply power to the Unit Under Test (UUT), interface with control or material-handling systems, or connect external instrumentation to the UUT.

Built for Reliability

The Model 2115 uses heavy-duty electromechanical switching and an industrial enclosure designed for demanding test environments. DIT-MCO switching relays are engineered to improve long-term performance and reduce relay-related maintenance.

Test & Switching Capacity

Test Points: Up to 1,000 points in the Master Switching Unit
Expandable Capacity: Up to 15,000 total test points
Switching Increments: 50 points
Expansion Capacity: Up to 1,000 points per enclosure
Test Speed: Up to 5,000 tests per minute
Switching: Heavy-duty electromechanical dual “Form C” relays

Standard Instrumentation

Voltage Stimulus: Up to 1500 VDC
Current Stimulus: Up to 2 A
Continuity Resistance: 0.01 Ω to 99 kΩ
Insulation Measurement: Up to 1 GΩ
Four-Wire Resistance: 0.01 Ω to 10 Ω
Capacitance Measurement: 10 pF to 5000 µF
Continuity Accuracy: ±1%
Insulation Accuracy: ±3%
Instrument Configuration: Floating

Dielectric & Voltage Testing

Simultaneous insulation and hipot testing
DC Dielectric (Hipot) Current: 0.5 mA to 2.5 mA
DC voltage measurement
AC voltage measurement, true RMS
Optional AC Dielectric Detector: 1000 VAC

Operating Conditions

Operating Temperature: 60°F to 90°F (15°C to 32°C)
Relative Humidity: 30% to 80%, non-condensing
Application Environment: Indoor
Input Power: 115 VAC, single-phase, 60 Hz ±10%, or 220–250 VAC, single-phase, 50 Hz

Master Switching Unit

Dimensions: Approximately 23 in D × 19 in W × 12 in H
(58 cm × 48 cm × 29 cm)
Weight: Approximately 85 lb (39 kg), fully loaded with optional case
Maximum Switching Capacity: 1,000 test points

Expansion Switching Unit

Maximum Capacity: 1,000 test points
Switching Cards: Up to 20
Standard Dimensions: 11.13 in L × 19 in W × 11.48 in H
(28.3 cm × 48.3 cm × 29.2 cm)
Length with Custom Interface: 16.13 in (40.0 cm)
Weight at 1,000 Test Points: Approximately 45 lb (21 kg)

Latching Matrix Ratings

Maximum Switching Power: 1250 VA / 150 W
Maximum Switching Voltage: 250 VAC / 125 VDC
Maximum Switching Current: 3 A
Relays per LM Card: 10 Form “C” relays
Optional fixed and programmable power supplies are available for external energization applications.

Computer Requirements

Compatible with an industry-standard Microsoft® Windows computer, including:

Laptop
Industrial computer
Customer-specified computer configuration

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